FT8 – FT8 & Solar – Turbine Technical Information https://www.dmba5411.com Training and Technical support. Thu, 19 Mar 2026 16:38:04 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.4 ART272 – FT8 Fire System Cause & Effect https://www.dmba5411.com/art272-ft8-fire-system-cause-effect/?utm_source=rss&utm_medium=rss&utm_campaign=art272-ft8-fire-system-cause-effect Mon, 09 Mar 2026 16:08:15 +0000 https://www.dmba5411.com/?page_id=11390

Article – ART272

This video outlines how the FT8 fire system operates and why the Cause & Effect drawing is essential for commissioning, maintenance, and troubleshooting.

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ART270 – FT8 Hydraulic Servo – LN https://www.dmba5411.com/art270-ft8-hydraulic-servo-ln/?utm_source=rss&utm_medium=rss&utm_campaign=art270-ft8-hydraulic-servo-ln Mon, 09 Feb 2026 19:15:20 +0000 https://www.dmba5411.com/?page_id=11340 Continue Reading →]]>

Article Ref – ART270

This video explains how the hydraulic twin servo system controls the position of the Inlet Guide Vanes (IGV) and Variable Stator Vanes (VSV) in a gas turbine. It begins with the physical layout of the hydraulic pump and twin servo assembly and introduces the closed-loop control concept used to position the blades accurately.

The video then breaks down the operation of the torque motor and shuttle, or spool, valve. You’ll see how the turbine control system uses a 0–200 mA signal, with 110 mA as the null position, to balance or shift control pressures on either side of the spool valve.

Using a practical example, the video shows how small changes in control current create pressure differences that direct hydraulic oil to extend or retract the actuator. Finally, it explains how position feedback returns the system to a neutral, stable condition once the desired blade angle is reached, ensuring precise and repeatable vane control.

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ART267 – FT8 Hydraulic System Overview https://www.dmba5411.com/art267-ft8-hydraulic-system-overview/?utm_source=rss&utm_medium=rss&utm_campaign=art267-ft8-hydraulic-system-overview Mon, 02 Feb 2026 14:15:45 +0000 https://www.dmba5411.com/?page_id=11327

Article Ref – ART267

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ART267 – FT8 Hydraulic System Overview https://www.dmba5411.com/267-ft8-hydraulic-system-overview/?utm_source=rss&utm_medium=rss&utm_campaign=267-ft8-hydraulic-system-overview Mon, 19 Jan 2026 10:15:10 +0000 https://www.dmba5411.com/?page_id=11295

ARTICLE REF – ART267

This training video provides an overview of the FT8 hydraulic system, explaining its purpose, configuration, and operation.

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ART262 – FT8 Gas fuel hose issue https://www.dmba5411.com/art262-ft8-gas-fuel-hose-issue/?utm_source=rss&utm_medium=rss&utm_campaign=art262-ft8-gas-fuel-hose-issue Thu, 15 Jan 2026 13:22:12 +0000 https://www.dmba5411.com/?page_id=11286 Continue Reading →]]>

ARTICLE REF – ART262

“This video looks at a real-world reliability issue on FT8 gas fuel systems — the flexible fuel injector hoses.

Early FT8 turbines used rigid stainless-steel tubing between the gas manifold and the fuel injector. Those lines took longer to install, but they were extremely robust.

Around 2012, Pratt & Whitney changed to a flexible hose design. In gas-only service these hoses generally perform well — but in dual-fuel units that also operate on liquid fuel, a serious failure mode has emerged.

These hoses use a thin, bellows-type metal inner tube, reinforced by an external stainless-steel braid. The braid is not cosmetic — it provides most of the strength. If that braid is compromised, the hose can fail very quickly.

What we see repeatedly is cracking right at the end fittings — and that is exactly what you are looking at in these photos.”

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ART265 – Power Turbine Thrust Balance & TCA https://www.dmba5411.com/dafas/?utm_source=rss&utm_medium=rss&utm_campaign=dafas Thu, 08 Jan 2026 20:34:02 +0000 https://www.dmba5411.com/?page_id=11266 Continue Reading →]]>

ARTICLE REF – ART265

This video explains how power turbine cooling air and thrust balance airflow control axial forces on the power turbine rotor. Cooling air flows through the LP turbine and bearing areas before exiting through seals and mixing with exhaust gases, generating an aft axial force as energy is extracted. The number eight bearing absorbs part of this load, while Power Turbine Thrust Balance (PTTB) air provides an opposing force. Proper sealing is critical to prevent pressure leakage and ensure effective thrust balance. The video also introduces troubleshooting and seal-condition evaluation methods not covered in manufacturer documentation.

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ART019 – FT8 – Gas fuel valve dismantled https://www.dmba5411.com/art019-ft8-gas-fuel-valve-dismantled/?utm_source=rss&utm_medium=rss&utm_campaign=art019-ft8-gas-fuel-valve-dismantled Mon, 05 Jan 2026 16:47:34 +0000 https://www.dmba5411.com/?page_id=11206

ARTICLE REF – ART019

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Payment Page – Solar Mars Maintenance Course https://www.dmba5411.com/payment-page-solar-mars-maintenance-course/?utm_source=rss&utm_medium=rss&utm_campaign=payment-page-solar-mars-maintenance-course Fri, 02 Jan 2026 16:19:43 +0000 https://www.dmba5411.com/?page_id=11130 Continue Reading →]]>

Hi, Don Murphy here and you are very welcome to my website. Below you have a description of the training on the Solar Mars Maintenance Course. 

If you have any questions or you need to contact me for any reason use the following: – WhatsApp +54 911 5423 0311 or by email don_murphy_5411@yahoo.com  or  don-murphy@dmba5411.com

Solar Mars Maintenance Course

Collect credit card payments

The cost of this training is €40 Euro. This will give you access to the training video for three months. See below for more details on Terms and Conditions.

 

Solar Mars maintenance Course

This is an on-line training course, consisting of 3 videos (1 hr 37 min) covering the following subjects.

 

  • Shaft Alignment
  • Compressor Cleaning
  • Borescope Inspection

See below for details of each maintenance task. 

 

Students are guaranteed access to the training videos for three months. The videos are hosted on Vimeo, providing reliable, uninterrupted streaming quality comparable to YouTube.

The price the course at €40 per person.

Terms & Conditions

Once payment has been processed I will set-up your access to the training material.

You will have access to the training video for three months from the date of purchase.

There will be a technical document accompanying the training video which will give you the technical content of the video for reference.

This training is for personal use only and can’t be shared or used by purchaser for commercial use.

The video will be hosted by Vimeo which gives high quality viewing.

The video is not to be downloaded from the Vimeo hosting site. 

Thanks.

Solar Mars Shaft Alignment: 

Learn Solar Mars Shaft Alignment:
This video teaches you how to align the shafts on a Solar Mars hot-end drive. Proper alignment is necessary so that the shaft center lines are perfectly superimposed (lined up) while the machine is running at normal temperatures.

Why do we misalign the shafts when they are cold? When the turbine runs, it gets very hot and the metal expands. The compressor does not heat up as much as the power turbine. Also, the back (aft) of the turbine gets much hotter than the front. To make sure the shafts are straight when the machine is hot, we must intentionally misalign them while they are cold.

How to fix alignment errors: In this setup, we always move and shim the turbine relative to the compressor.
• Looking from above (Horizontal): If the shafts are not lined up or not parallel, you must loosen the turbine bolts and slide the machine to the side. No shims are needed for these side-to-side adjustments.
• Looking from the side (Vertical):
◦ If the faces are parallel but one shaft is lower, you must add an equal amount of shims to the front and back of the turbine to lift it up.
◦ If the faces are open at the top (not parallel), you must use different amounts of shims at the front and back supports.

What you will learn: This training focuses on the math and calculations needed to find the exact shim thickness for the front and back supports. Mastering these steps will ensure your equipment runs smoothly and stays in parallel. 
 

Compressor Cleaning: 

 

This video explains how to perform ingestive cleaning on a Solar Mars turbine. This process removes dirt and salt from the compressor blades and stators. When these parts are dirty, the airflow becomes turbulent, which reduces the turbine’s power and efficiency,.

Two Ways to Clean There are two main methods for cleaning the compressor:
• On-crank cleaning: This is done while the turbine is shut down and cooled. It is the most effective way to remove stubborn dirt.
• Online cleaning: This is done while the turbine is running at normal speed. It helps recover power without stopping the machine.

The Cleaning Process For a successful on-crank wash, you must follow these key steps:
1. Cooling: The turbine must cool for about 8 hours until the casing temperature is below 65°C,.
2. Preparation: You must remove the 11th stage bleed lines and install blanking plates to prevent the cleaning liquid from leaking.
3. Using the Wash Cart: A 100-liter wash cart holds the cleaning detergent or water. This liquid is injected into the air intake through special manifolds,.
4. Detergent and Rinsing: You can use approved detergents for oily dirt or water for salt and dust,. You must always rinse with water after using a detergent.

Borescope Inspection:

 
A borescope inspection is one of the most important tasks for a maintenance technician. It allows you to look deep inside the Solar Mars turbine without taking it apart. This video provides a clear guide on how to perform a standard inspection, helping you find hidden problems before they become expensive failures.
 
Why Borescope Training is Essential for a new technician, looking inside a turbine can be intimidating. There are 32 borescope ports and many other inspection locations to manage. This video teaches you how to navigate these areas safely so you don’t get your equipment stuck or cause damage that requires the turbine to be sent back to the factory.
 
What the Video Covers
 
Navigating the Turbine: Learn how to enter from the front air intake to inspect the first stages of the compressor.
 
Correct Naming: We explain the difference between parts like the IGV (Inlet Guide Vanes) and VGV (Variable Guide Vanes). Using the right names ensures your reports are professional and accurate.
 
Finding Faults: Learn what to look for, such as oil leaks, cracks, or impact damage from foreign objects.
 
Advanced Access: We show you how to use special tools, like guide tubes, to reach the combustion chamber and the first-stage nozzles.
 
By mastering these basics, you will have the confidence to inspect any turbine. You will learn to identify common defects like erosion, burning, and corrosion, ensuring your equipment stays safe and reliable.
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Payment Page – Solar Mars Training Course https://www.dmba5411.com/payment-page-solar-mars-training-course/?utm_source=rss&utm_medium=rss&utm_campaign=payment-page-solar-mars-training-course Fri, 02 Jan 2026 14:21:43 +0000 https://www.dmba5411.com/?page_id=11110 Continue Reading →]]>

Hi, Don Murphy here and you are very welcome to my website. Below you have a description of the training on the Solar Mars Familiarization Course. 

If you have any questions or you need to contact me for any reason use the following: – WhatsApp +54 911 5423 0311 or by email don_murphy_5411@yahoo.com  or  don-murphy@dmba5411.com

Solar Mars General Familiarization Training Course

Collect credit card payments

The cost of this training is €150 Euro. This will give you access to the training video for three months. See below for more details on Terms and Conditions.

 

Solar Mars Familiarization Training Course

This is an on-line training course, consisting of 10 videos (8 hours) covering the following subjects.

    • Turbine Overview
    • Gas Fuel System
    • Liquid Fuel System
    • Start System
    • Lubrication System
    • Fire System
    • Control System
    • Alignment
    • Borescope
    • Compressor Cleaning
    •  
    • This course is suitable for beginner through advanced technicians and operators, as well as those transitioning from a different turbine type. Each turbine system is broken down to the component level. Every component is described, its role within the overall system is explained, and guidance is provided on troubleshooting and maintenance.
    • Each chapter includes a test that can be taken at any time. Test results are recorded in a database and sent immediately to the student by email. Upon completion of the course, a certificate is issued to confirm participation.

      Students are guaranteed access to the training videos for three months. The videos are hosted on Vimeo, providing reliable, uninterrupted streaming quality comparable to YouTube.

      The price the course at €150 per person.

Terms & Conditions

Once payment has been processed I will set-up your access to the training material.

You will have access to the training video for three months from the date of purchase.

There will be a technical document accompanying the training video which will give you the technical content of the video for reference.

This training is for personal use only and can’t be shared or used by purchaser for commercial use.

The video will be hosted by Vimeo which gives high quality viewing.

The video is not to be downloaded from the Vimeo hosting site. 

Thanks.

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Payment Page – Solar Control System for Dummies https://www.dmba5411.com/payment-page-solar-control-system-for-dummies/?utm_source=rss&utm_medium=rss&utm_campaign=payment-page-solar-control-system-for-dummies Fri, 02 Jan 2026 12:48:41 +0000 https://www.dmba5411.com/?page_id=11079 Continue Reading →]]>

Hi, Don Murphy here and you are very welcome to my website. Below you have a description of the training on Solar Control System for Dummies Course. 

If you have any questions or you need to contact me for any reason use the following: – WhatsApp +54 911 5423 0311 or by email don_murphy_5411@yahoo.com  or  don-murphy@dmba5411.com

Solar Turbines Control System for Dummies

Collect credit card payments

The cost of this training is €25 Euro. This will give you access to the training video for three months. See below for more details on Terms and Conditions.

 

solar control system for dummies:

This is a 50 minute training video on the Solar Turbines Control System. The course is targeted at “non control people” such as mechanics, electricians, operators etc, to elevate their troubleshooting capabilities to a new level. The video is broken down into four logical parts.

Part 1 – Discrete Outputs

Part 2 – Analog Inputs

Part 3 – Discrete Inputs

Part 4 – Analog Outputs

These four parts instruct the student how to troubleshoot the typical circuits in each group. By the end of the training the student will be able to carry out troubleshooting tests on ever input and output circuit to the PLC.

    • Each chapter includes a test that can be taken at any time. Test results are recorded in a database and sent immediately to the student by email. Upon completion of the course, a certificate is issued to confirm participation.

      Students are guaranteed access to the training videos for three months. The videos are hosted on Vimeo, providing reliable, uninterrupted streaming quality comparable to YouTube.

      The price the course at €25 per person.

Terms & Conditions

Once payment has been processed I will set-up your access to the training material.

You will have access to the training video for three months from the date of purchase.

There will be a technical document accompanying the training video which will give you the technical content of the video for reference.

This training is for personal use only and can’t be shared or used by purchaser for commercial use.

The video will be hosted by Vimeo which gives high quality viewing.

The video is not to be downloaded from the Vimeo hosting site. 

Thanks.

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